High-Quality Rubber Seals
Rubbertech manufactures custom rubber seals in many different materials; choosing the correct material is extremely important.
This, of course, depends on the environment and end use of the assembly and the level of seal specified by our customer, including any gaskets that may be required.
Although we are primarily a silicone moulding company, we do mould rubber seals in other materials if the product demands, such as Neoprene, Nitrile, EPDM, Fluorosilicone and TPE materials.
We manufacture custom seals in the UK and the Far East. We can supply moulded seals, high temperature seals, and custom silicone seals. As mentioned, bespoke and custom silicone seals, neoprene, nitrile, viton, and EPDM seals. For more on materials, see our materials page.
Customised Rubber Seal Applications
The materials we use mean we can offer rubber seals with specific properties, such as:
Rubber seals with Food Safe approval are designed to meet stringent health standards, ensuring they are safe for use in food contact applications.
Flame-retardant materials approved to UL standards are engineered to resist burning and withstand high temperatures, enhancing safety in our extensive range of various environments.
Conductive rubber seals are crafted to allow electricity to pass through, making them ideal for applications requiring electrical conductivity.
Medical class-approved seals meet rigorous health and safety standards, ensuring they are suitable for use in medical and healthcare settings.
Anti-bacterial additives in rubber seals help in providing solutions to prevent the growth of bacteria, maintain hygiene and reduce contamination risks.
High and Low temperature range profiles and seals are designed to perform effectively across a broad spectrum of temperatures, ensuring durability in extreme conditions.
Steam Sterilisation Resistant seals maintain their integrity and performance even after exposure to steam sterilisation processes, essential for certain industrial and medical applications.
RF screening grades of rubber products provide protection against radio frequency interference, crucial for maintaining signal integrity in electronic devices.
ATEX-approved seals are certified for use in explosive atmospheres, ensuring safety in hazardous environments.
Pantone and RAL colour matched seals offer precise colour matching, allowing us to supply aesthetic consistency in applications where visual appearance is important.
Overmoulding & Assembly Solutions
At Rubbertech, we excel in providing overmoulding solutions where rubber is seamlessly bonded to metals or specific plastics, such as PTFE. This advanced technique not only enhances the sealing capabilities of our products but also significantly reduces assembly costs for our customers.
By overmoulding rubber onto these materials, we create a more robust and reliable seal that minimises the risk of leakage and enhances the overall performance of the assembly. This process is ideal for applications that demand high durability and precision.
The experience and benefits of our overmoulding solutions extend beyond improved sealing. By integrating components into a single assembly, we streamline the manufacturing process, reduce the need for additional parts, and ultimately lower production costs. This results in a more efficient and cost-effective solution, providing exceptional value to our clients.
Tooling Options and Production Methods
At Rubbertech, we offer a variety of tooling options to suit different production needs, ensuring that we provide solutions tailored to your specific requirements. Our tooling choices are closely tied to the design of the part and the quantity required, allowing us to optimise both cost and efficiency.
Punch Tools
Punch tools are a cost-effective option, ideal for projects with lower budget constraints. They are typically used for simpler designs and smaller production runs. The low cost of punch tools makes them an attractive choice for businesses looking to produce rubber seals without incurring significant expenses. However, their application is generally limited to less complex shapes and smaller quantities.
Compression and Injection Tools
For more complex designs and larger production volumes, compression and injection tools are the preferred options. Although they come with a higher initial cost, these tools are essential for creating intricate and precise rubber seals. Compression and injection moulding provide superior accuracy and consistency, making them ideal for high-demand applications where quality and performance cannot be compromised.
The choice of tooling method at Rubbertech is determined by the specific design requirements and the anticipated production quantities. By selecting the most appropriate tooling option, we ensure that our clients receive the best possible solution for their rubber seal needs, balancing cost, quality, and efficiency.
Why Choose Rubbertech for Rubber Seals
Choosing Rubbertech for your rubber seals means benefiting from our extensive range of products and solutions tailored to suit your specific needs. Our strong relationships with material suppliers and toolmakers ensure we provide fast turnaround times and exceptional flexibility, whether your project is large or small-scale.
Our commitment to quality and customer satisfaction means we are dedicated to providing solutions that meet your unique requirements. From bespoke designs to standard profiles, our experience and expertise in the manufacture and supply of rubber seals ensure that you receive the best possible products for your application.
With a focus on simplifying the process for you, Rubbertech offers comprehensive support from initial design to final production. We accept projects of all sizes and are equipped to handle both high-volume orders and smaller, bespoke requests with equal efficiency and attention to detail.
Let Rubbertech be your trusted partner in providing high-quality rubber seals that enhance the performance and reliability of your applications.
Talk to us, we want to supply your rubber seals!